Hammer Out Aluminum Sheet

This tech tip is related to their sportster project but can be used on anything you might be working with that requires something built out of aluminum sheet.

Hammer out aluminum sheet.

Follow along as i demonstrate how you can begin shaping metal with hand tools only. Position the hammer dolly on the outside of the dent and your body hammer on the inside. The polyurethane rubber faces resist oils and solvents and won t crack under high impact. Mark simpson explains the process of using a hammer and dolly set to remove dents and straighten metal.

I d suggest every 5 10 min put down the hammer and pick up the camera the english wheel did not relieve any stress without knowing what type of aluminium sheet you are using i ll give you a general rule of thumb. One involves using a blow dryer or a paint stripper which emits heat to warm the metal of the dent. Nonsparking ball peen hammers the face and head are made of aluminum bronze that is factory mutual approved so these tools inhibit sparking resist corrosion and are nonmagnetic. The replaceable faces can be changed out when worn.

How can you go about shaping metal with hand tools alone. They re often used on plastic wood and sheet metal. Back to part one straightening tempered aluminum sheets key words. The flat striking face is for driving nails pins punches and chisels.

Amazon s choice for sheet metal hammer estwing tinner s hammer 18 oz metalworking tool with forged steel construction shock reduction grip t3 18 4 8 out of 5 stars 715. Straightening tempered aluminum sheets. Welcome to the latest how to installment from jay roche at special 79 barnstorm cycles. Understanding how metal deforms is the first step toward straightening it.

As with a steel part a good start is made by pushing or bumping out with the appropriately contoured tool. On a molecular level the increased heat causes the molecules of the sheet metal to become excited. To get to the back of the dented metal you need to remove door panels or fenders. They vibrate at a slightly greater rate making the sheet metal more pliable.

Use them to drive chisels and strike work without damaging its surface. You ll hammer against the dolly as it stabilizes the taps made inside the dented surface from the outside of the sheet metal. When you do your next sheet metal project take more in progress photos. 2 hours at 650f.